Clymer Manuals Honda CR80R and CR80RB Expert 1996-2002 M435
Clymer Honda CR80R and CR80RB Expert 1996-2002 repair manual is written specifically for the do-it-yourself enthusiast. From basic maintenance to troubleshooting to complete overhaul of your Honda CR80R and CR80RB Expert 1996-2002, Clymer manuals provide the information you need. The most important tool in your tool box may be your Clymer manual, get one today.
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CR80RB Expert (1996-2002)
QUICK REFERENCE DATA
CHAPTER ONE / GENERAL INFORMATION
Manual organization / Warnings. cautions and notes / Safety / Serial numbers / Fasteners / Shop supplies / Basic tools / Measuring tools / Test equipment / Electrical system fundamentals / Special tools / Basic service methods / Storage / Specifications
CHAPTER TWO / TROUBLESHOOTING
Operating requirements / Starting the engine / Starting difficulties / Engine performance / Engine / Engine noises / Two-stroke leak down test / Fuel system / Electrical troubleshooting / Test equipment / Ignition system / Clutch / External shift mechanism and transmission / Kickstarter / Drive train noise / Front suspension and steering / Rear suspension / Frame noise / Brakes / Specifications
CHAPTER THREE / LUBRICATION, MAINTENANCE AND TUNE-UP
Service intervals / Tune-up / Pre-ride inspection / Engine lubrication / Transmission oil / Air filter / Engine compression check / Ignition timing / Spark plug / Carburetor / Exhaust system / Cooling system / Control cable lubrication / Throttle cable adjustment / Clutch / Engine top end inspection / Kickstarter / Specifications
CHAPTER FOUR / ENGINE TOP END
Engine operating principles / Cleanliness / Exhaust system / Cylinder head / Cylinder / Piston, piston ring, piston pin and connecting rod / Reed valve assembly / Engine break-in / Specifications
CHAPTER FIVE / ENGINE LOWER END
Servicing engine in frame / Servicing engine out of frame / Engine / Countershaft seal replacement / Left main bearing seal replacement / Crankcase and crankshaft / Specifications
CHAPTER SIX / CLUTCH
Right crankcase cover / Clutch / Primary and water pump drive gear / Kickstarter and idle gear / External shift mechanism / Clutch cable replacement / Specifications
CHAPTER SEVEN / TRANSMISSION AND INTERNAL SHIFT MECHANISM
Transmission operation / Transmission troubleshooting / Transmission overhaul / Transmission inspection / Internal shift mechanism / Specifications
CHAPTER EIGHT / FUEL SYSTEM
Carburetor / Carburetor, cleaning and inspection / Float level adjustment / Carburetor rejetting / Fuel tank / Fuel shutoff valve / Throttle cable replacement / Specifications
CHAPTER NINE / IGNITION SYSTEM
Component testing / Capacitor discharge ignition / Flywheel / Exciter coil / Ignition control module (ICM) / Engine stop switch / Ignition timing / Wiring diagram / Specifications
CHAPTER TEN / COOLING SYSTEM
Safety precautions / Hoses and hose clamps / Cooling system inspection / Radiator / Water pump / Specifications
CHAPTER ELEVEN / WHEELS, TIRES AND DRIVE CHAIN
Front wheel / Rear wheel / Front and rear hubs / Wheel service / Tire changing / Drive chain / Sprocket replacement / Specifications
CHAPTER TWELVE / FRONT SUSPENSION AND STEERING
Handlebar / Steering head / Front fork oil change and oil level adjustment / Front fork / Fork tools / Front fork service / Inspection / Fork oil refilling / Front fork adjustment / Specifications
CHAPTER THIRTEEN / REAR SUSPENSION
Rear suspension system / Shock absorber / Shock linkage / Rear swing arm / Needle bearing replacement / Shock arm / Rear suspension adjustment / Specifications
CHAPTER FOURTEEN / BRAKES
Brake service / Front brake pads / Front brake caliper / Front master cylinder / Rear brake pads / Rear brake caliper / Rear master cylinder / Brake hose replacement / Brake discs / Draining brake fluid / Brake bleeding / Rear brake pedal / Specifications
CHAPTER FIFTEEN / BODY
Seat / Side covers / Front fender / Rear fender / Radiator cover / Subframe / Specifications
INDEX
WIRING DIAGRAMS
Models covered:
1997 1998 1999 2000 2001 2002 HONDA CR80R CR80 CR 80 R RB
1997 1998 1999 2000 2001 2002 HONDA CR80RB EXPERT
Clymer Manuals Honda CR80R Manual
Clymer Manuals Honda CR80RB Expert Manual
Clymer Manuals Honda CR80R Online Manual
Clymer Manuals Honda CR80RB Expert Online Manual
CR80R (1996-2002)
CR80RB Expert (1996-2002)
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Complete coverage for your vehicle
Written from hands-on experience gained from the complete strip-down and rebuild of a Honda Motorcycle Cr80R, Clymer can help you understand, care for and repair your Honda Motorcycle Cr80R. We do it ourselves to help you do-it-yourself, and whatever your mechanical ability, the practical step-by-step explanations, linked to over 900 photos, will help you get the job done right. Regular servicing and maintenance of your Honda Motorcycle Cr80R can help maintain its resale value, save you money, and make it safer to ride.